Making the stock on the shelf and the stock in the system one number
Knowing what's where, and how much, by number.
Asked about stock, the answer is “I think we have some.” Finding an item means walking the racks one by one. Even when the count ends, where the difference came from stays unknown.
Every inbound and outbound move is recorded the moment it is scanned. The screen shows the item's quantity and its bin. A counting difference is seen together with the movement it came from.
An illustrative first build: in the warehouse of a production workshop, inbound and outbound moves are scanned on a phone instead of written on paper. Every item gets a QR label, every rack a location code. The warehouse lead sees quantity, bin and LOT on one screen. Counting differences are followed back to the movement record behind them.
Item list and stock units
Warehouse bin and zone layout
The most recent count record
Inbound and outbound documents
stock accuracy is measured
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